DIY Panel Saw – A panel saw is a beneficial tool when you require to reduce huge sheets of plywood or Sheetrock, however they can be numerous hundred dollars if you attempt to get one from your neighborhood tool retailer. Luckily, you will discover these days, how to make your own homemade panel saw.
To make this panel saw you will need to have a huge sheet of plywood (2′ x 4′ should do the trick), two rails (closet rails will do), two sets of rollers for the rails, three 4 foot 2x4s, Five four foot 1x4s, a tiny sheet of plywood (1 square foot will operate), a circular saw, a hinge, and numerous screws.
Commence by laying the huge sheet of plywood out. This will be the background for your panel saw. Fasten two 1x4s to the back of the big piece of plywood laterally with one 4 inches from the bottom and 1 4 inches from the best. Now reduce 45 degree angles on the ends of two of the 2x4s and and fasten them on either side of the massive piece of plywood and to the best 1×4, the 45 degree cuts facing inward.
Now fasten one particular of the 1x4s laterally 4 inches from the bottom on the front side to the huge plywood on its side and to the two 2x4s. You will need to have to reduce two notches extended sufficient for the rails to match in 12 inches apart.
Fasten the other two vertically 6 inches on either side of the vertical middle of the piece of plywood, making confident that one end of each rest on the below 1×4. These will be utilized as foundations for the rails. Last, attach a hinge to the leading 1×4 on the back horizontally and secure the last 2×4. This will act as a fold out leg generating the panel a tripod building.
Line the rails up with the two vertical 1x4s and and fasten at all four ends of the 1x4s. Use a level to make confident that the rails are completely parallel, as this is key to the saw’s function. Subsequent take the modest piece of plywood and attach both sets of rollers on either side of the plywood, one particular on the left and a single on the right. These rollers will go into the rails.
Take your circular saw and cut out a hole in the little plywood, large enough so that the saw portion sticks by means of and so that the saw is facing as if it will be moving toward the ceiling. Now fasten the four corners of the saw to the piece of plywood with the screws. You can now install the rollers into the track a single side at a time.
Check the movement of the saw. If it moves freely, you are in company, if it does not you will probably need to adjust the angle of the rails to enable for cost-free movement. take a spare piece of plywood and lay it against the bottom 1×4, it should fit under the rails and rest on the bottom 1×4, allowing the saw to cut it in half, without having cutting by way of the back of the big sheet of plywood. The saw height could want to be adjusted to accommodate for this.